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Flat Die vs. Ring Die Animal Feed Pellet Machine: Which is Best for Your Production?

» NEWS » Flat Die vs. Ring Die Animal Feed Pellet Machine: Which is Best for Your Production?

Flat Die vs. Ring Die Animal Feed Pellet Machine: Which is Best for Your Production?

December 19, 2025

Choosing between a flat die and ring die animal feed pellet machine is a critical decision that directly impacts your feed production efficiency, quality, and profitability. With over 20 years of manufacturing experience, MAIKONG has helped countless South African farmers and feed producers select the ideal pelletizing equipment for their specific needs. This comprehensive guide will walk you through the key differences, advantages, and applications of both machine types to help you make an informed investment decision.Animal Feed Pellet Machine

Quick Comparison: Flat Die vs. Ring Die Animal Feed Pellet Machine

Feature Flat Die Machine Ring Die Machine
Production Capacity 50-2,000 kg/hour 1-20 tons/hour
Initial Investment Lower (More affordable) Higher (Industrial grade)
Operation Complexity Simple, user-friendly Requires technical expertise
Space Requirements Compact (Small footprint) Larger installation area
Ideal For Small-medium farms, on-site production Commercial feed mills, large operations
Pellet Quality Good for most applications Superior density and durability
Power Consumption Lower (3-22kW) Higher (22-250kW)

Need Expert Guidance on Choosing the Right Machine?

Our technical team can analyze your specific production requirements and recommend the perfect solution for your operation.

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Flat Die Animal Feed Pellet Machine: Ideal for Small to Medium Operations

How Flat Die Pellet Machines Work

Flat die animal feed pellet machines feature a horizontal stationary die with vertical rollers that press the raw materials through die holes. The feed mixture is compressed as the rollers rotate over the flat die surface, creating uniform pellets that are cut to the desired length by adjustable knives.

Advantages of Flat Die Machines

  • Lower initial investment cost (ideal for small businesses)
  • Simple operation and maintenance (minimal training required)
  • Compact design (saves valuable space on your farm)
  • Versatile for various raw materials (including roughage)
  • Available in electric and diesel-powered models
  • Easier die replacement and cleaning
  • Lower power consumption per unit

Limitations of Flat Die Machines

  • Lower production capacity (typically max 2 tons/hour)
  • Slightly lower pellet density compared to ring die
  • Less suitable for continuous 24/7 operation
  • May require more frequent die replacements with abrasive materials
  • Limited conditioning options for certain feed formulations

MAIKONG Flat Die Models Available in South Africa

Small Farm Series (50-150 kg/h)

Perfect for individual farmers producing feed for their own livestock. Available in both 220V single-phase and 380V three-phase options.

MAIKONG flat die animal feed pellet machine for small to medium operations

Starting from R8,550

Medium Production Series (200-500 kg/h)

Ideal for medium-sized farms and small commercial operations. Features improved durability for more intensive use.

MAIKONG flat die animal feed pellet machine for small to medium operationsMAIKONG flat die animal feed pellet machine for small to medium operations

Starting from R15,800

Commercial Series (500-2,000 kg/h)

For larger operations requiring higher throughput while maintaining the benefits of flat die technology.

MAIKONG flat die animal feed pellet machine for small to medium operations

Starting from R32,500

Need Technical Support for Your Flat Die Machine?

Our WhatsApp technical support team is available to answer your questions and provide immediate assistance.

WhatsApp Technical Support

Ring Die Animal Feed Pellet Machine: Powering Commercial Production

MAIKONG flat die animal feed pellet machine for small to medium operations

How Ring Die Pellet Machines Work

Ring die animal feed pellet machines utilize a cylindrical die with rollers positioned inside the ring. As the die rotates, the rollers remain stationary, pressing the raw materials through the die holes from the inside outward. This design allows for higher compression, greater throughput, and enhanced pellet quality.

Advantages of Ring Die Machines

  • High production capacity (1-20 tons per hour)
  • Superior pellet density and durability
  • Excellent for continuous 24/7 operation
  • More efficient conditioning capabilities
  • Lower operating cost per ton of feed produced
  • Better suited for commercial feed production
  • More consistent pellet quality at high volumes

Limitations of Ring Die Machines

  • Higher initial investment cost
  • Requires more technical expertise to operate
  • Larger footprint and installation requirements
  • Higher power consumption overall
  • More complex maintenance procedures

MAIKONG Ring Die Models Available in South Africa

Entry Commercial Series (1-3 tons/h)

Bridging the gap between advanced farm operations and small commercial feed mills.

MAIKONG flat die animal feed pellet machine for small to medium operations

Starting from R120,000

Standard Commercial Series (3-8 tons/h)

For established feed mills requiring reliable, high-volume production capabilities.

MAIKONG flat die animal feed pellet machine for small to medium operations

Starting from R280,000

Industrial Series (8-20 tons/h)

Our flagship models for large-scale industrial feed production operations.

MAIKONG flat die animal feed pellet machine for small to medium operations

Starting from R450,000

Request Ring Die Machine Specifications





How to Choose the Right Animal Feed Pellet Machine for Your Needs

Animal Feed Pellet Machine

Key Factors to Consider When Selecting Your Pelletizing Equipment

Production Volume

  • Small Farm (self-use): 50-500 kg/h → Flat Die
  • Medium Operation: 500-2,000 kg/h → Large Flat Die
  • Commercial Feed Mill: 2-20 tons/h → Ring Die
  • Consider future growth needs when selecting

Raw Materials

  • Primarily grains/concentrates → Either type
  • High fiber/roughage content → Flat Die
  • Diverse/changing ingredients → Ring Die
  • Abrasive materials → Ring Die (longer die life)

Budget Considerations

  • Limited initial investment → Flat Die
  • Focus on long-term efficiency → Ring Die
  • Consider operating costs, not just purchase
  • Financing options available through MAIKONG

Livestock-Specific Recommendations

Livestock Type Recommended Machine Key Considerations
Poultry (Layers/Broilers) Flat Die (small farms)
Ring Die (commercial)
Requires consistent pellet size; benefit from crumbler attachment for chicks
Cattle (Dairy/Beef) Either type depending on scale Can process roughage; larger die holes typically needed
Pigs Ring Die preferred Benefits from steam conditioning for improved digestibility
Sheep/Goats Flat Die often sufficient Lower volume requirements; can handle lucerne/alfalfa well
Fish/Aquaculture Specialized extruder recommended Contact us about our specialized floating fish feed machines

Not Sure Which Machine Type Is Right For You?

Our South African team can provide a personalized recommendation based on your specific livestock, production goals, and budget.

Email Our Specialists

Customization Options for Your Animal Feed Pellet Machine

Animal Feed Pellet Machine

At MAIKONG, we understand that South African farming operations have unique requirements. With over 20 years of manufacturing experience, we offer extensive customization options to ensure your animal feed pellet machine perfectly matches your production needs.

Technical Customizations

  • Die Specifications: Custom hole sizes (2-12mm) and thickness based on your feed formula
  • Power Options: Electric (single/three-phase), diesel, PTO, or hybrid systems
  • Conditioning Systems: Dry, steam, or liquid addition systems for improved pellet quality
  • Control Systems: From basic manual to advanced PLC automation
  • Cooling Solutions: Integrated or standalone cooling systems for finished pellets

Production Line Integration

  • Pre-Processing: Grinding, mixing, and batching equipment
  • Post-Processing: Cooling, crumbling, screening, and bagging systems
  • Storage Solutions: Raw material and finished product storage systems
  • Material Handling: Conveyors, elevators, and pneumatic transport systems
  • Quality Control: Moisture, temperature, and density monitoring equipment

“MAIKONG worked closely with us to design a custom feed pellet solution that perfectly matched our farm’s unique requirements. Their attention to detail and willingness to adapt the machine to our specific needs made all the difference.”

– Johan Pretorius, Dairy Farmer, Western Cape

MAIKONG flat die animal feed pellet machine for small to medium operations

Discuss Your Custom Requirements

Our engineering team can develop a tailored solution specific to your operation’s unique needs.

Maintenance and Support for Your Animal Feed Pellet Machine

MAIKONG flat die animal feed pellet machine for small to medium operations

Comprehensive After-Sales Support

MAIKONG provides extensive support for all our animal feed pellet machines sold in South Africa. Our commitment to your success extends well beyond the initial purchase.

Technical Support

  • 24/7 WhatsApp technical assistance
  • Remote troubleshooting via video call
  • Comprehensive operation manuals
  • Online video tutorials and guides
MAIKONG flat die animal feed pellet machine for small to medium operations

Maintenance Services

  • Scheduled maintenance visits
  • Wear parts replacement programs
  • Machine performance optimization
  • Operator training and certification
MAIKONG flat die animal feed pellet machine for small to medium operations

Spare Parts Supply

  • Genuine MAIKONG replacement parts
  • Fast shipping throughout South Africa
  • Common wear parts kept in local stock
  • Custom die and roller manufacturing
MAIKONG flat die animal feed pellet machine for small to medium operations

MAIKONG WhatsApp Technical Support

Our dedicated technical team is available via WhatsApp to provide immediate assistance with your animal feed pellet machine. Simply send us a message with your question or a photo/video of the issue, and our experts will respond promptly.

WhatsApp Technical Support: +86 135 1090 7401

Making Your Decision: Flat Die or Ring Die Animal Feed Pellet Machine?

MAIKONG flat die animal feed pellet machine for small to medium operations

Choosing between a flat die and ring die animal feed pellet machine ultimately depends on your specific production requirements, budget constraints, and future growth plans. Here’s our final guidance to help you make this important decision:

When should you choose a flat die machine?

Opt for a flat die machine if you’re a small to medium-sized operation producing up to 2 tons per hour, have budget constraints, limited technical expertise, or need a more portable/compact solution. Flat die machines are also excellent for on-farm use where you’re primarily producing feed for your own livestock.

When should you choose a ring die machine?

Select a ring die machine if you’re running a commercial feed mill, need production capacities above 2 tons per hour, require maximum pellet durability, plan to operate continuously, or are focused on long-term operational efficiency despite higher initial investment.

Can I start small and upgrade later?

Yes! Many MAIKONG customers begin with a flat die machine and upgrade to a ring die system as their operations grow. We can help you develop a scalable plan that allows for future expansion while meeting your current needs and budget.

Ready to Enhance Your Feed Production?

Contact MAIKONG today for expert guidance on selecting the perfect animal feed pellet machine for your South African operation.

Email: Lucy@pelletmachine.co.za | Tel: +86 135 1090 7401


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